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Ac Frl Combination Air Source TreatmentThis AC pneumatic FRL (Filter Regulator Lubricator) unit is used to filter out contaminants larger than 5 μm, Guaranteed pressure resistance 1.5mpa, max pressure 1 mpa, and lubricate the air with oil.
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Aw Regulator Filter Air Source TreatmentThis filter regulator (FR) combines two functions. The filter removes water, dirt and other harmful particles larger than 5 μm for your air system.
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Af Filter Air Source TreatmentThe filter removes water, dirt and other harmful particles larger than 40 μm for your air system. This model has G 1/4 3/8 1/2 3/4 1 ports. The maximum flow rate is 4000 l/min.
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Al Lubricator Air Source TreatmentThe lubricator introduces oil into the pneumatic air to reduce internal friction for pneumatic components. Only use a lubricator if downstream equipment requires lubrication.
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Ar Regulator Air Source TreatmentThis pneumatic pressure regulator controls the output pressure to a set, stable level even when the input pressure varies. Guaranteed pressure resistance 1.5mpa, max pressure 1 mpa.
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Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can talk to our customer service center about your sourcing requirement.
Quality & Risk Management
In recent years our company has introduced a series of advanced equipment including the injection molding machine, automatic instrument machine and automatic assembly machine.
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AKS dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction.
What is Air Source Treatment
Air Source Treatment comprises of air filter, air regulator, and lubricators. EC Pneumatic & Hardware offers a wide range of these designs to meet wide industry field applications. We are proud to carry SWISH and SYM brand Air Source Treatment units, which is very stable in terms of quality and stability.
Advantages of Air Source Treatment
Air handling simple structure. Lightweight. Simple installation and maintenance. The medium is air, which is not easy to burn compared with the hydraulic medium, so it is safe to use.
The working medium is inexhaustible air. Air itself does not cost money. Exhaust treatment is simple, does not pollute the environment, low cost.
The output force and working speed are very easy to adjust. The action speed of the air cylinder is generally less than 1M/S, faster than the hydraulic and electrical methods.
High reliability and long service life. The effective action of electrical components is about a million times, while the general life of the solenoid valve is more than 30 million times, some good quality valves more than 200 million times.
The use of air compression, can store energy to achieve centralized air supply. Energy can be released for a short time to obtain high speed response in intermittent motion. Cushioning can be realized. Strong adaptability to shock load and overload. Under certain conditions, the pneumatic device can be made to have self-holding ability.
The full pneumatic control is fireproof. Explosion-proof. Moisture-proof ability. Compared with the hydraulic method, the pneumatic method can be used in high temperature occasions. 7. 7. Compressed air can be centrally supplied and transported over long distances due to low air flow losses.
The Working Principle of Air Source Treatment
Gas source treatment is a kind of equipment used for processing industrial gases, its main working principle is to pass the original gas through a series of filtration. Decompression. Adjustment. Its main working principle is to pass the raw gas through a series of filtration, depressurization, conditioning, drying and other treatments, so as to make it reach the specific requirements, in order to meet the various needs of different industrial fields.
Firstly, the raw gas is preliminarily filtered through filtration to remove the impurities and particles to protect the normal operation of the subsequent equipment.
Next, the pressure of the gas is reduced to a specific range by means of a pressure reducing valve for subsequent regulation and control.
Subsequently, the gas flow is regulated by means of a regulating valve to meet the different requirements of different industrial sectors, while the stability and controllability of the gas pressure is ensured by means of a pressure regulating valve.
On the basis of ensuring the gas flow and pressure, the gas is dried through the drying device to remove the moisture and humidity, so as to ensure the dryness and purity of the gas to meet the needs of different industrial applications.
Finally, through a variety of sensing and control devices to monitor and adjust the gas source treatment, to ensure its normal work and stable operation, to meet the requirements of different industrial fields on the various requirements of the gas and application scenarios.
The Use of Air Source Treatment
The composition of gas source processor includes air filter. Pressure reducing valve and oil mist, some brands of solenoid valves and cylinders can realize oil-free lubrication (rely on grease to achieve lubrication), there is no need to use oil mist. Filtration degree is generally 50-75μm, the pressure range of 0.5-10Mpa, such as the need for filtration accuracy of 5-10μm, 10-20μm, 25-40μm, and regulating the pressure of 0.05-0.3Mpa, 0.05-1Mpa three large parts of the assembly is called a three-piece tubeless connection. Three big pieces are most of the pneumatic system in the indispensable air source device, installed in the air equipment near, is the final guarantee of compressed air quality. The installation order of the three parts according to the direction of air intake for the air filter. Pressure reducing valve and oil mist. Air filters and pressure reducing valves can be combined together as a pneumatic dichotomy. Air filter and pressure reducing valve can also be assembled together, it becomes a filtering pressure reducing valve (function and air filter and pressure reducing valve used in combination). In some cases, the presence of oil mist in the compressed air cannot be allowed, so it is necessary to use an oil mist separator to filter out the oil mist in the compressed air. In short, these components can be selected as required and can be used in combination. The air filter is used to clean the air source, filtering the moisture in the compressed air and preventing the moisture from entering the device with the gas. Pressure reducing valve can stabilize the pressure of the gas source, so that the gas source is in a constant state, which can reduce the damage to the valves or actuators and other hardware due to the sudden change of the air pressure of the gas source. Filter is used to clean the gas source and filter the water in the compressed air to avoid the water entering the device with the gas. The oil mist can lubricate the moving parts of the body, and can lubricate the parts that are not convenient to add lubricant, which greatly extends the service life of the body.

Air filter
• Functionality: The Air Filter is designed to remove contaminants like dust, moisture, and oil aerosols from compressed air. This purification is crucial for preventing damage and wear to pneumatic components.
• Innovative Design: RIH's Air Filters are crafted with advanced filtration technology, ensuring high efficiency in removing impurities and maintaining the purity of air in pneumatic systems.
Air regulator
• Purpose: The Air Regulator's primary function is to control and stabilize the pressure of the compressed air flowing through the pneumatic system.
• Precision Control: At RIH, our Air Regulators are engineered for precise pressure adjustments, providing consistent output pressure regardless of fluctuations in the input pressure. This ensures optimal performance of pneumatic tools and machinery.
Air lubricator
• Role: An Air Lubricator dispenses a controlled amount of oil into the compressed air stream, which lubricates the moving components of pneumatic tools and machinery.
• Efficient Lubrication: Our Air Lubricators are designed to provide uniform and efficient lubrication, prolonging the life of pneumatic equipment and reducing maintenance costs.
What Is the Purpose of Air Source Treatment?
Contaminant removal: The unit filters out various contaminants from the compressed air, such as dust, dirt, moisture, and oil aerosols. This is essential to prevent the contamination of pneumatic tools and machinery, which can lead to malfunctions or damage.
Pressure regulation: It regulates the pressure of the compressed air to a stable and suitable level for the equipment it's supplying. This regulation is crucial because too high or too low pressure can affect the performance and lifespan of pneumatic devices.
Air lubrication: The unit often includes a lubricator that adds a controlled amount of oil into the air stream. This lubrication is vital for the proper operation and longevity of many pneumatic tools, as it reduces wear and tear on moving parts.
Energy efficiency: By ensuring that the compressed air is clean, at the correct pressure, and adequately lubricated, the Air Source Treatment Unit helps in enhancing the energy efficiency of the entire pneumatic system. Efficient operation means less energy waste and cost savings in the long run.
Safety: It contributes to the overall safety of the pneumatic system. Clean, well-regulated air reduces the risk of equipment failure and potential safety hazards associated with it.
Operational consistency and reliability: The unit ensures that the pneumatic system operates consistently and reliably, which is crucial for maintaining productivity and reducing downtime in industrial settings.
Installation Method of Air Source Treatment
There are two ways to drain the filter: Differential pressure drainage and manual drainage. When draining manually, the water must be drained before the water level reaches the level below the filter element.
When adjusting pressure, pull up before turning the knob, and depress the knob to position it. Turn the knob to the right to increase the outlet pressure and to the left to decrease the outlet pressure. When adjusting the pressure, it should be gradually and evenly adjusted to the required pressure value, and should not be adjusted in one step.
How to use the oil feeder: Use JIS K2213 oil (ISO Vg32 or equivalent) for the oil feeder. Do not add more than one-eighth full cup of oil. The number 0 is the smallest amount of oil, and 9 is the largest amount of oil. It cannot be rotated from the 9-0 position and must be rotated clockwise.
It is best to choose the specification of oil aerosol to be replenished once a week, and when replenishing the oil, pay attention to the reduction of oil consumption. If the oil consumption is too small, should re-adjust the amount of oil dripping, adjust the amount of oil dripping is still reduced or no oil dripping, should check the oil atomizer inlet and outlet whether to install the reverse, whether the oil channel is clogged, the selected oil atomizer specifications are appropriate.
Monthly quarterly maintenance work should be more careful than daily and weekly maintenance work, but still limited to the scope of the external can check. Its main content is: Carefully check the leakage of each place, tighten the loose screws and pipe fittings, terminal block to check the quality of the air discharged from the reversing valve, check the flexibility of the regulating part, check the correctness of the indicating instrument, check the reliability of the solenoid valve switching action, check the quality of the cylinder piston rod and everything from the outside can be checked.
Maintenance work can be divided into regular maintenance work and regular maintenance work. The former refers to the daily maintenance work must be carried out, the latter can be weekly, monthly or quarterly maintenance work. Maintenance work should be recorded. Maintenance work should be recorded, in order to facilitate future troubleshooting and treatment.
Check the air leakage should be used in the various checkpoints coated with soap solution and other methods, because it shows the effect of air leakage than listening to the sound is more sensitive.
Check the quality of the air discharged from the reversing valve should pay attention to the following three aspects: First, to understand the exhaust contained in the lubricant is moderate, the method is to put a piece of clean white paper on the reversing valve near the exhaust port, the valve in the work of the three to four cycles, if the white paper is only a very light spot, indicating that the lubrication is good, and secondly, to understand the exhaust contains condensate, and thirdly to understand should not be discharged exhaust port is not air leakage. A small amount of air leakage is indicative of early damage to the components (the presence of micro-leakage in the gap seal valve is normal). If the lubrication is poor, the chemical pump should consider whether the installation position of the oil mist is appropriate, whether the selected specifications are appropriate, whether the amount of oil dripping is adjusted reasonably and whether the management method is in line with the requirements, if there is condensate discharge, should consider whether the location of the filter is appropriate, whether the various types of de-watering elements are actually and selected reasonably, whether the condensate management is in line with the requirements. The main reason for leakage is poor sealing within the valve or cylinder, insufficient air pressure and so on. When the leakage of this system seal valve is large, it may be the valve core, valve sleeve wear and tear.
Cylinder piston rod is often exposed. Observe whether the piston rod is scratched, corrosion and the existence of partial grinding. According to the air leakage, can judge the piston rod and the front cover of the guide sleeve, sealing ring contact, compressed air processing quality, whether the cylinder is lateral load.
Like safety valves, emergency switching valves, etc., die-casting molds usually rarely used. When checking them periodically, it is necessary to confirm the reliability of their operation.
Let the solenoid valve repeatedly switch, from the switching sound can judge whether the valve is working properly. For AC solenoid valve, if there is a beeping sound, you should consider the moving iron core and static iron core is not completely suction, suction surface with dust, the separator ring off or damaged.
Our Factory
AKS Pneumatic Components Co,Ltd.established in 2006 is a professional manufacturer engaged in the research,development,production,sale and service of pneumatic fitting,cylinder,solenoid valve,air source treatment,muffler.We located in Xinguang Industry Zone Liushi,Yueqing,adjacent to the beautiful scenery of the yandang mountain,a few kilomters away from Wenzhou airport,the geographical position is superior,the traffic is very convenient.We dedicated to strict quality control and thoughtful customer service,our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction.In recent years our company has introduced a series of advanced equipment including the injection molding machine,automatic instrument machine and automatic assembly machine.AKS company has strong technical force,advanced production equipment to provide customers with high performance products,in addition we have obtained the products test report and certificate from the goverment,our products sell well in all cities and provinces around China,our products are also exported to clients in such countries and regions as Italy,Germany,Turkey,India,Iran,Vietnam,Bangladesh,Dubai etc.the customers prefer our products very much.Whether selecting a current product from our catalog or seeking engineering assistance for your application,you can talk to our customer service center about your sourcing requirement,we sincerely hope you will cooperate with us.

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