Pneumatic Cylinders

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• Adjustable stroke- Adjustable stroke allows for the end points or the total stroke length to be adjusted.

• Air/oil tandem- An Air/oil tandem provides smooth, hydraulic-like motion. This combination is only used in pneumatic cylinder.

• Bumpers- Bumpbers, also known as cushions, slow the piston before it comes to a stop. Non-cushioned cylinders have the piston stop by hitting the end cover. The energy and noise from the piston and the rod must then dissipate throughout the cylinder. This is often very loud and will eventually cause fatigue to the piston and end cover material. Cushioning can be adjustable in the case of a large piston or static for smaller, lighter duties.

• Closed loop control- Also known as servo control, the cylinders have external devices that send back a signal to the pump control giving it position information.

• Holding brakes- Holding brakes work in conjunction with the self-locking feature to increase holding force.

• Shock absorbers- Shock absorbers are used in pneumatic of hydraulic fluid absorption of shock.

• Double-ended rods- Double end rods extend from both ends of the cylinder with attachment features such as threads on both ends.

• Multi-position end-plate- A multi-position end plate can be actuated to different positions along its stroke, not just the endpoint.

• Integrated overload slip clutch or torque limiter- An integral flow control incorporates a flow control valve that limits the amount of air or fluid that enters the cylinder.

• Protective boot- Protective boots are a cover that protects moving parts against environment damage.

• Self-locking- Self-locking actuators lock in the current position when there is a loss of signal.

• Integral sensors- Integral sensors are equipped within the cylinder to monitor position and proximity.

• Integral flow- Integral flow control incorporates a flow control valve or device that limits the amount of air of fluid that enters the cylinder.

• Non-rotating- Non-rotating denotes multiple rods to prevent the plunger from rotating.

• Magnetic switches- Magnetic switches such as Hall Effect sensors indicate if the thruster is in the retracted or extended position.

• Thermal overload protection- Thermal overload protection is used to trip a switch when a preset temperature is exceeded.

• Intrinsically safe- Intrinsically safe electric linear actuators can be used in hazardous environments such as chemical processing facilities.

Compressed air from a compressor or other source is supplied to the piston cavity of the pneumatic cylinder, the rod cavity at this moment is connected to the atmosphere with the help of a distributor, and the pressure of compressed air acts on the piston, causing it to move until it rests against the front cover. The pneumatic cylinder makes a straight stroke, and its rod extends.

To carry out the reverse stroke, it is necessary to supply compressed air to the rod end, and the piston end to be connected to the atmosphere. Under the action of compressed air pressure, the piston will move, and the rod will move.

The direction of compressed air flows into the piston and rod cavities, as well as their connection with the atmosphere or the discharge line, is carried out using special devices - pneumatic distributors.

• Industrial automation: Pneumatic cylinders are extensively used in industrial automation for tasks such as material handling, packaging, assembly, and sorting. They can push, pull, lift, lower, and clamp objects in manufacturing processes.

• Machine tools: Pneumatic cylinders are integrated into machine tools for operations like workpiece clamping, tool changing, and controlling the movement of cutting tools. They help in achieving precise positioning and rapid tool changes.

• Automotive industry: Pneumatic cylinders are used in car manufacturing for tasks like welding, painting, and assembling components. They provide controlled movement and force for consistent and efficient production processes.

• Conveyor systems: Pneumatic cylinders are utilized in conveyor systems to control the movement of products along assembly lines or distribution centers. They can stop, start, divert, and align items on the conveyor belts.

• Packaging machinery: Pneumatic cylinders play a role in packaging equipment by assisting in the sealing, labeling, and stacking of packages. They ensure accurate and repeatable movements in these processes.

• Material handling: Pneumatic cylinders are used to manipulate and position materials in warehouses, distribution centers, and factories. They can lift and move items to different locations, aiding in the logistics and storage of goods.

• Food and beverage processing: Pneumatic cylinders are used in food and beverage processing for tasks like sorting, filling, capping, and labeling containers. They maintain a clean and hygienic environment while handling products.

• Aerospace industry: Pneumatic cylinders are found in aerospace applications for functions such as deploying landing gear, controlling flaps and rudders, and opening and closing cargo doors in aircraft.

• Medical equipment: Pneumatic cylinders are used in medical equipment like hospital beds, surgical tables, and patient lifts. They enable smooth and controlled movement of various components, ensuring patient comfort and safety.

• Construction equipment: Pneumatic cylinders are employed in construction equipment such as cranes, excavators, and concrete pumps. They assist in lifting heavy loads and performing various tasks on construction sites.

• Printing industry: Pneumatic cylinders are essential components in printing machinery for tasks like paper feeding, ink distribution, and press plate movement. They contribute to achieving high-quality and consistent printing results.

• Textile industry: Pneumatic cylinders are employed in textile machines for actions like yarn tensioning, fabric cutting, and needle movement in sewing machines. They ensure precise and controlled movements in textile processes.